08/11/2024
BAOGANG Successfully Trial-produced Super13Cr Rare Earth Corrosion-resistant Casing
BAOGANG successfully trial-produced "Super13Cr" rare earth corrosion-resistant casing.
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01/07/2024
Gaopingang Technology Co., Ltd. (Jingye Holdings) Successfully Trial-Produced Products with Extreme Thickness Specifications
On June 19, Gaopingang Technology Co., Ltd.'s No. 2 acid rolling unit successfully trial-rolled 2.5mm×1250mm extreme thickness hard rolled coil products, providing high-quality raw material guarantee for the subsequent production of zinc, aluminum, and magnesium products.
Square tubes are a type of square-shaped tubular material, specifically steel tubes with equal side lengths. They are manufactured by rolling steel strips through a specialized process. Steel tubes have become an indispensable material in construction and interior decoration. Square tubes are also widely used in interior decoration, but it is important to first understand the dimensions of square tubes and familiarize yourself with the common sizes available, as this will assist you in making an informed purchase.
What are square tubes?
Square tubes, as their name suggests, are tubular structures with square cross-sections. Various materials can be used to form square tubes, depending on their intended use and application. Most square tubes are made from steel tubes, which are first unpacked, flattened, rolled, and welded into round tubes. These round tubes are then rolled into square tubes and cut to the required length. Generally, there are 50 pieces per package. In terms of stock availability, larger sizes are more common, ranging from 10x10x0.8-1.5 to 500x500x10-25. Square tubes are categorized by application into structural square tubes, decorative square tubes, construction square tubes, and mechanical square tubes, among others.
A square tube is a lightweight, thin-walled steel tube with a hollow square cross-section, also known as steel cold-formed profiles. It is manufactured by cold-bending and welding Q235 hot-rolled or cold-rolled steel strips or coils into a square cross-section shape, followed by high-frequency welding. For hot-rolled thick-walled square tubes, except for increased wall thickness, the corner dimensions and edge straightness meet or exceed the standards of resistance-welded cold-formed square tubes.
Features and Applications of Square Tubes
Square tubes are hollow square-section lightweight thin-walled steel tubes, also known as steel cold-formed profiles. They are manufactured using Q235 hot-rolled or cold-rolled steel strips or coils as raw material, which are cold-bent into shape and then welded using high-frequency welding to form square-section steel with specified dimensions. Except for the increased wall thickness, the corner dimensions and edge straightness of hot-rolled thick-walled square tubes meet or even exceed the standards of resistance-welded cold-formed square tubes. They have excellent comprehensive mechanical properties, weldability, cold and hot processing performance, corrosion resistance, and good low-temperature toughness.
Square tubes are used in various projects such as construction, mechanical manufacturing, steel construction, shipbuilding, solar power generation supports, steel structure engineering, power engineering, power plants, agricultural and chemical machinery, glass curtain walls, automobile chassis, airports, boiler construction, highway guardrails, building construction, pressure vessels, oil storage tanks, bridges, power plant equipment, lifting and transportation machinery, and other welded structural components with higher load requirements.
Methods for Identifying Square Tubes
With the development of the economy, counterfeit products have become increasingly prevalent in society. To avoid being deceived when purchasing square tubes, it is essential to understand how to distinguish between genuine and counterfeit products: We can assess the quality of square tubes by observing their surface smoothness and flatness. If the surface is relatively flat, it indicates that the tube is of good quality. Conversely, if the surface is uneven and the dimensions and thickness are irregular, it suggests that the tube is of poor quality."
Square Tube Weight Calculation Formulas
Square tube weight calculation formula: 4 × wall thickness × (side length – wall thickness) × 0.00785
Circular Tube Weight Calculation Formula: {(Circumference ÷ 3.14) - Wall Thickness} × Wall Thickness × 0.02466
(Note: The units above are kg/m, where wall thickness and side length are measured in millimeters (mm).)
Structurally, a ringlock scaffold primarily consists of vertical posts, horizontal posts, diagonal posts, and discs. The discs are attached to the vertical posts, while the horizontal and diagonal posts connect to the discs via plugs, providing a simple and stable connection.A cuplock scaffold, on the other hand, consists of vertical posts, horizontal posts, and bowl-type joints. The joints are cuplock scaffold, with the plugs at each end of the horizontal posts inserted into the bowls and tightened by twisting.In terms of mechanical performance, the ringlock scaffold, due to its node connection method, has virtually no eccentricity between the members, resulting in better load-bearing performance, capable of withstanding large vertical and horizontal loads, and offering high stability.While the nodes of a cuplock scaffold may experience some eccentricity, its overall stability is slightly lower. However, with proper design and normal use, it can still meet the load-bearing requirements of most construction projects.In terms of construction efficiency, a ringlock scaffold with a ringlock scaffold is faster to erect. The latch-type connection allows for quick installation and dismantling. During installation, the cuplock scaffold requires tightening the cups one by one. Disassembly requires removing the stop pins and lifting the cups, resulting in more steps and lower efficiency.In terms of material costs, the ringlock scaffold requires precision casting of the disc-lock nodes, which increases the steel consumption and leads to higher initial procurement costs, but reduces labor costs for assembly and disassembly.The disc-lock scaffolding has fewer components (vertical poles, horizontal poles, and cuplock scaffold), but the cups require additional processing, resulting in a more moderate material cost.
Corrosion Resistance ComparisonStainless steel wire rope has far superior corrosion resistance to galvanized steel wire rope.Stainless steel (such as 304 or 316) contains chromium and nickel, which form a passivation film that resists acids, alkalis, salt spray, and humid environments. Experimental data show that 316 stainless steel can remain rust-free for over 20 years in a 5% salt spray test.Galvanized steel wire rope, on the other hand, relies solely on a surface zinc layer for rust resistance. The zinc layer is typically 40-100 microns thick (GB/T 8918-2017 standard). In marine or chemical environments, this zinc layer can corrode through within 3-5 years.Strength and Lifespan Differences1. Strength: While both have similar strength, the zinc layer of galvanized steel wire rope may lose strength due to wear and corrosion.2. Lifespan: Stainless steel rope can last up to 2-3 times longer than galvanized rope in harsh environments. For example, in offshore hoisting operations, the average replacement cycle for galvanized ropes is 2 years, while that for stainless steel ropes can exceed 5 years.
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