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Home > Answers > Which is better, stainless steel or galvanized steel wire rope?
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Q: Which is better, stainless steel or galvanized steel wire rope?

31/07/2025 06:23:31 2    answers in: Application
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1. Different composition.
Stainless steel wire rope is made by drawing and twisting high-quality 304, 316, and other grades. It features exceptional corrosion resistance, excellent surface quality, high gloss, strong corrosion resistance, and high tensile and fatigue strength. 316 is particularly corrosion-resistant. Stainless steel wire rope can be polished and heat-treated to achieve a very bright and clean surface, significantly increasing its strength and corrosion resistance.

The electrogalvanizing process in galvanized steel wire rope uses an external power source to deposit a fine-grained coating of pure zinc particles through electrodeposition. The thermally galvanized steel wire rope uses physical thermal diffusion to form a coating formed by twisting galvanized steel wire.

2. Different applications. Stainless steel wire rope is corrosion-resistant and resistant to both high and low temperatures, making it widely used in the petrochemical, aviation, automotive, fishery, precision instrumentation, and architectural decoration industries. It also boasts high tensile strength and fatigue resistance.

Galvanized steel wire rope offers advantages such as high tensile strength, wear and corrosion resistance, and a durable aesthetic, making it suitable for a wide range of applications.

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Corrosion Resistance Comparison
Stainless steel wire rope has far superior corrosion resistance to galvanized steel wire rope.
Stainless steel (such as 304 or 316) contains chromium and nickel, which form a passivation film that resists acids, alkalis, salt spray, and humid environments. Experimental data show that 316 stainless steel can remain rust-free for over 20 years in a 5% salt spray test.
Galvanized steel wire rope, on the other hand, relies solely on a surface zinc layer for rust resistance. The zinc layer is typically 40-100 microns thick (GB/T 8918-2017 standard). In marine or chemical environments, this zinc layer can corrode through within 3-5 years.

Strength and Lifespan Differences
1. Strength: While both have similar strength, the zinc layer of galvanized steel wire rope may lose strength due to wear and corrosion.
2. Lifespan: Stainless steel rope can last up to 2-3 times longer than galvanized rope in harsh environments. For example, in offshore hoisting operations, the average replacement cycle for galvanized ropes is 2 years, while that for stainless steel ropes can exceed 5 years.

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